Furnace shell
The furnace shell will be fabricated out of 4/5/12/20mm thick sheet of Q235 steel plate adequately reinforced with suitable size of angle and channel giving rigid strength to the mechanical structure.
We adopt continuous tight welding and rivet welding.
Furnace lining
The furnace lining is boned 300mm thick ceramic fiber block and 20mm thick aluminum ceramic fiber and blanket to resist the high temperature. Our insulation material is LUYANG, SHANDONG with excellent insulation effect.
The total thick of the insulation layer is:330mm.
And the fixing anchor can resist temperature 1300℃.
The installation method is side-by-side configuration in four sides and top of furnace, and using anchoring to fix it.
Refractory fiber has the following advantages:
1)light weight (about 1/10 of the refractory brick)
2)very low coefficient of thermal conductivity
3)Excellent heat insulation, fire prevention, sound-absorbing
4)Heat up fast
5)Low hot melting
6)good heat preservation performance
7)Good thermal shock performance
8)Good tensile strength
9)Excellent thermal stability and thermal shock resistance
10)Long service life, energy saving, convenient maintenance, etc.
Furnace door
It includes furnace door, lifting device, and furnace door pressing device.
The door frame will be manufacture with 10/12mm thick sheet of Q235 steel plate and then install insulation material.
The furnace door is closed and open by electric lifting device with reducer, the lifting speed: 6-8m/min.
There are mechanical limit and electrical limit for furnace up and down. The driving device of the lifting device is installed at the furnace door beam, easy to maintain.
Trolley
1. Trolley steel structure: Welding with Q235 steel plate
2. Trolley insulation structure: The 1 layer is 10mm Calcium silicate board insulation layer, then one layer of lightweight insulation brick insulating layer , one layer of Mullite firebrick, refractory layer is built by clay load-bearing brick, and the refractory layer is layed with heating element .
3. Trolley drive structure: the trolley is driven by 1 reducer, power 1.1 kw. There are 2 sets of wheels group, wheel diameter:300mm.
4. Trolley sealing: Two sides of furnace body--We adopt double inserted sealing form.
5. Bogie hearth plate mat erial : ZG40Cr2 5Ni20
The rotation device mainly consist of hydraulic cylinder
The furnace trolley bottom has 2 layers of plate, to achieve tilting of the trolley for fast quenching.
Heating element
Type: 0Cr21Al6Nb (Brand: Beijing shoudu steel)
Material : Electrothermal alloy
Connection rod: 0Cr21Al6Nb
Temperature and electric control system
Standard control cabinet-1 pcs
Furnace door and trolley control system-- Interconnected control and sealing control
Alarm control system
Thermocouple& compensating lead wire—K type ,1 pec
Intelligent temperature control instrument-- PID control system
Solid-state relay—SHIMADEN
Temp. controller— AI518P, 1 pec
Temp. recorder— AI3702,1 pec
Luoyang Ruixinsheng Industrial Technology Co., Ltd. is a high-tech enterprise specializing in R&D, manufacturing and technical services of medium and high frequency induction heating equipment.The company is located in Luoyang, China, the ancient capital of the nine dynasties. Luoyang is one of the birthplaces of the Chinese civilization and the eastern starting point of the Silk Road. In history, there were more than a dozen dynasties build capital in Luoyang. We sincerely welcome friends from all over the world to visit and guide business cooperation.
Customer visit factory
Workshop & equipment
|
Pre-sale service: Inquiry and consulting suppurt 7x24 hours Design equipment scheme. Visit our factory. |
Pre-sale service: Inquiry and consulting suppurt 7x24 hours Design equipment scheme. Visit our factory. |
Q1: If the device fails, how can it be solved quickly? A1: The engineer will quickly determine the cause of the fault and guide the replacement of the accessories based on the operator's description, as well as the pictures and videos. If it can't be solved, we will send engineers to the site for repair.
| 담당자 : | janet.yang |
|---|
